Reusable packaging vs health codes

We want to switch to reusable totes for B2B shipments, but our third-party warehouse flagged California food-contact sanitation rules as a blocker; has anyone documented a compliant cleaning protocol that passes an audit and still pencils out on water/energy use? For context, we’re moving about 3,[redacted]/week and evaluated a closed-loop wash at 60°C with peracetic acid, but I’m wary of the LCA tipping if rinse volumes exceed about 8 L per tote…

‌⁠‍⁠​‍​‍‌⁠‌​​‍​‍​⁠‍‍​‍​‍‌‍‌‌‌‍⁠‍‌‍‌⁠‌‍‍‌‌‍⁠‍‌‍‌‌‌‍‌‌‌⁠​‍‌‍‍‌‌‍⁠‍‌‍‌⁠​‍​‍​‍⁠​​‍​‍‌‍‍⁠​‍​‍​⁠‍‍​‍​‍‌‍⁠‍‌‍‌‌‌⁠‌⁠‌‌⁠⁠‌⁠‌​‌‍⁠⁠‌⁠​​‌‍‍‌‌‍​⁠​‍​‍​‍⁠​​‍​‍‌‍‍‌‌‍‌​​‍​‍​⁠‍‍​‍​‍‌‍⁠‍‌‍‌‌‌⁠‌⁠​‍​‍​‍⁠​​‍​‍‌‍‌​​‍​‍​⁠‍‍​‍​‍​⁠​‍​⁠​​​⁠​‍​⁠‌‍​⁠​​​⁠​‍​⁠​​​⁠​⁠​‍​‍​‍⁠​​‍​‍‌‍‍​​‍​‍​⁠‍‍​‍​‍‌‌‌‌‌⁠​​‌‍⁠​‌‌‍‍‌⁠​⁠‌‌​‍​⁠​‍‌​‌⁠​⁠‌‍​⁠‍​‌​⁠​‌​‍‍‌​‍‌‌​‌​​⁠​⁠​⁠‌‍​‍​‍‌⁠⁠‌

I’ve had success using a closed-loop system at 65°C with hydrogen peroxide; it cuts down on water usage and meets most sanitation standards. Have you considered adjusting the temperature or the cleaning agent? It might help with compliance.

‌⁠‍⁠​‍​‍‌⁠‌​​‍​‍​⁠‍‍​‍​‍‌‍‌‌‌‍⁠‍‌‍‌⁠‌‍‍‌‌‍⁠‍‌‍‌‌‌‍‌‌‌⁠​‍‌‍‍‌‌‍⁠‍‌‍‌⁠​‍​‍​‍⁠​​‍​‍‌‍‍⁠​‍​‍​⁠‍‍​‍​‍‌⁠​‍‌‍‌‌‌⁠​​‌‍⁠​‌⁠‍‌​‍​‍​‍⁠​​‍​‍‌‍‍‌‌‍‌​​‍​‍​⁠‍‍​⁠​‍​⁠​⁠​⁠‌⁠​‍⁠​​‍​‍‌‍‌​​‍​‍​⁠‍‍​‍​‍​⁠​‍​⁠​​​⁠​‍​⁠‌‍​⁠​​​⁠​‍​⁠​​​⁠‍​​‍​‍​‍⁠​​‍​‍‌‍‍​​‍​‍​⁠‍‍​‍​‍​⁠‌‍‌⁠‍‍​‍⁠‌‌⁠‍‌‌​‌‍‌⁠​‍‌‍‌‌‌‍⁠​‌​⁠‍‌‌​‌‌​⁠⁠‌‍​‍​⁠‌‌‌‌‌⁠​⁠​‍‌‍‍⁠​‍​‍‌⁠⁠‌

Have you looked into using ozone sanitation in your cleaning process? It’s effective and can reduce chemical residues, which may help streamline your audits. Just a thought, but I found it works great in similar setups.

‌⁠‍⁠​‍​‍‌⁠‌​​‍​‍​⁠‍‍​‍​‍‌‍‌‌‌‍⁠‍‌‍‌⁠‌‍‍‌‌‍⁠‍‌‍‌‌‌‍‌‌‌⁠​‍‌‍‍‌‌‍⁠‍‌‍‌⁠​‍​‍​‍⁠​​‍​‍‌‍‍⁠​‍​‍​⁠‍‍​‍​‍‌⁠​‍‌‍‌‌‌⁠​​‌‍⁠​‌⁠‍‌​‍​‍​‍⁠​​‍​‍‌‍‍‌‌‍‌​​‍​‍​⁠‍‍​⁠​‍​⁠​⁠​⁠‌⁠​‍⁠​​‍​‍‌‍‌​​‍​‍​⁠‍‍​‍​‍​⁠​‍​⁠​​​⁠​‍​⁠‌‍​⁠​​​⁠​‍​⁠​‌​⁠​‌​‍​‍​‍⁠​​‍​‍‌‍‍​​‍​‍​⁠‍‍​‍​‍‌​‌​​⁠​‌​⁠‍​‌‌‍​​⁠​⁠‌‌‌⁠‌⁠‌‍‌‌‌‌‌​‍‌​⁠‌​‌​​‍‌‌‌‌‌‌​​‌​⁠‌‌‍‌⁠‌⁠‍‍​‍​‍‌⁠⁠‌